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Application and Development of Laser Cutting Technology in Sheet Metal Fabrication

Technological Evolution from CO2 to Fiber Laser

2026-03-31

Application and Development of Laser Cutting Technology in Sheet Metal Fabrication

With its high precision, high efficiency, and high flexibility, laser cutting has become an indispensable core process in modern sheet metal fabrication. This article reviews the development history of laser cutting technology, compares the advantages and disadvantages of different laser sources, and outlines future development directions.

I. Development History of Laser Cutting Technology

Laser cutting technology has gone through three main development stages:

  1. CO2 laser era (1990s-2010s): Mature and stable, but low electro-optical conversion efficiency (about 10%-15%)

  2. Solid-state laser era (2010s-2020s): Fiber lasers emerged, with efficiency improved to over 30%

  3. Ultrafast laser era (2020s-present): Picosecond and femtosecond lasers used for ultra-precision machining

II. Fiber Laser vs CO2 Laser Comparison

Comparison Item

Fiber Laser

CO2 Laser

Wavelength

1.07 μm

10.6 μm

Electro-optical conversion efficiency

30%-40%

8%-12%

Metal absorption rate

High (especially for copper and aluminum)

Relatively low

Maintenance cost

Virtually maintenance-free

Requires periodic gas replacement

Cutting thickness

Clear advantage for thin sheets

Still advantageous for thick plates

III. Typical Application Case

Improvements after a sheet metal factory introduced a 12kW fiber laser cutting machine:

  • Carbon steel plate cutting speed increased by 400% (6mm plate)

  • Significantly enhanced copper and aluminum alloy cutting capability

  • Operating costs reduced by 35%

  • Cut surface quality reached a bright-finish level

IV. Future Development Trends

  1. Continued power increase: 20kW, 30kW, or even higher power

  2. Intelligent upgrades: automatic nesting, automatic loading/unloading

  3. Popularization of 3D cutting: tubes and special-shaped parts

  4. Green and eco-friendly: dust removal, noise reduction, energy saving